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Need help with horn problem

 
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slugbug
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Joined: 22 May 2009
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PostPosted: Sat Feb 05, 2011 9:18 pm    Post subject: Need help with horn problem Reply with quote

The horn in my '99 Saturn SC1 failed and replacement horns are impossible to find. The horns on these cars had the relay built in so a standard horn will not work. My only option is to modify a standard horn by wiring in some type of relay. Though I'm not sure which relay I would need, where to put it, or how to wire it.

Anyone have any ideas?
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[TN] Nathan
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PostPosted: Sun Feb 06, 2011 12:25 am    Post subject: Reply with quote

Have you checked the junk yards at all? There has to be one available to rip the horn out of it.
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mojo1340
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PostPosted: Sun Feb 06, 2011 11:57 am    Post subject: Reply with quote

Unless you use your horn a LOT, I would be surprised if the horn/relay actually failed. Have you checked things like the fuse and ground connections? A multimeter can determine if the switch (horn button) is actually grounding the horn to let it do it's job.

If it is indeed the horn and relay, almost any seperate horn and horn relay combination will work, but will require a bit of extra wiring. You'll need to fuse the high-current wire to the relay at a minimum.

Here's a pretty good article that gives the basics of what needs to happen:
http://www.secondchancegarage.com/public/133.cfm

Good luck!
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slugbug
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PostPosted: Sun Feb 06, 2011 9:02 pm    Post subject: Reply with quote

[TN] Nathan wrote:
Have you checked the junk yards at all? There has to be one available to rip the horn out of it.

Been there, done that, no luck.
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slugbug
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PostPosted: Sun Feb 06, 2011 9:09 pm    Post subject: Reply with quote

mojo1340 wrote:
Unless you use your horn a LOT, I would be surprised if the horn/relay actually failed. Have you checked things like the fuse and ground connections? A multimeter can determine if the switch (horn button) is actually grounding the horn to let it do it's job.

If it is indeed the horn and relay, almost any seperate horn and horn relay combination will work, but will require a bit of extra wiring. You'll need to fuse the high-current wire to the relay at a minimum.

Here's a pretty good article that gives the basics of what needs to happen:
http://www.secondchancegarage.com/public/133.cfm

Good luck!

The horns in this model were known to fail because of the way the relay was mounted to the horn instead of being in the fuse box like just about every other model of vehicle. Water etc eventually gets into the housing and blows the relay. I've had three horns fail the same way.
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oh_fubar
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PostPosted: Fri Feb 11, 2011 11:31 am    Post subject: Reply with quote

Slug I would expect that GM dealer would have that same part listed for another model.
I found starter bolts for a Chevy at a Buick dealer a while back
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slugbug
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PostPosted: Mon Feb 14, 2011 2:34 pm    Post subject: Reply with quote

oh_fubar wrote:
Slug I would expect that GM dealer would have that same part listed for another model.
I found starter bolts for a Chevy at a Buick dealer a while back

Unfortunately no. Saturn had this type of horn only for a few years and only on Saturn vehicles. I found a wiring diagram which explains how to adapt a standard horn and relay but I'm not sure where to put the relay.
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[TN] Nathan
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PostPosted: Mon Feb 14, 2011 2:54 pm    Post subject: Reply with quote

Anywhere really as long as it is wired up properly.
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mojo1340
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PostPosted: Mon Feb 14, 2011 5:13 pm    Post subject: Reply with quote

The purpose of the relay is to avoid running high-current (read large diameter) wire to the horn switch in your steering wheel. Consequently, there should be big wire coming into the relay from the +12V and to the horn, with the low current signal coming from the horn switch (likely just completing a ground when the switch is activated.) Ideally, you'd want the large wire running from the relay to the horn to be as short as possible, but mounting options will dictate where it should be placed. Most relays are relatively rugged and should be able to live anywhere in the engine compartment. Don't forgrt to fuse the high current wire between the +12V source and the relay (just in case!)
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oh_fubar
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PostPosted: Mon Feb 14, 2011 5:47 pm    Post subject: horn repair Reply with quote

hey Slug will this work

http://www.autopartswarehouse.com/search/?searchType=refined&Nr=&N=0&Ntt=horn
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slugbug
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PostPosted: Mon Feb 14, 2011 11:06 pm    Post subject: Reply with quote

I don't think your link worked correctly. I see a whole list of parts and the first item shown is a side mirror.
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oh_fubar
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PostPosted: Mon Feb 14, 2011 11:16 pm    Post subject: horn link Reply with quote

dam if it doesn't work for me lol ok will send the page by email
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slugbug
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PostPosted: Mon Feb 14, 2011 11:35 pm    Post subject: Re: horn repair Reply with quote

oh_fubar wrote:
hey Slug will this work

http://www.autopartswarehouse.com/search/?searchType=refined&Nr=&N=0&Ntt=horn

Link worked the 2nd time I tried. Nope none of those are a direct fit. They are 2 wire horns and '96-'99 Saturn's had 3 wires and an attached relay.
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meobius
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PostPosted: Thu Feb 17, 2011 10:05 am    Post subject: Reply with quote

I would mount the relay as close to the horn as possible. Also I would place the relay in a small Tupperware container (check about heat conditions so it doesn't melt) drill holes to pass the wires and use silicone to seal it all up. Should weather proof it and allow it to last longer.
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[TN] Nathan
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PostPosted: Fri Feb 18, 2011 2:10 am    Post subject: Reply with quote

Honestly, I wouldn't put in any container seeing it will promote condesation. I would leave it out in a dry part of the engine bay with no direct water exposure.

Relays are pretty tough.
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slugbug
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PostPosted: Sat Feb 26, 2011 4:56 pm    Post subject: Reply with quote

I guess I'll stick it near the horn with a dab of silicone. Planning to get a big car horn. Why the heck do small cars always have these high pitched squeaky horns anyway
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slugbug
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PostPosted: Mon Apr 11, 2011 11:54 am    Post subject: Reply with quote

Picked up a universal FIAMM horn, 30 amp relay, roll of 16g wire, and some crimp on connectors. I have a horn again Very Happy

Next on the agenda is a rear brake job: new drums, shoes, and brake spring kit.
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